-1000x1000.jpg "Brewery 1000 liters")
Brewery 1000 liters
- Product Code: ТP-3х1000.v3
- Availability: In Stock
Service 24 hours a day
Interest-free installments
36 months warranty
A new concept of a 1000 liter brewery has been implemented: a mash-lauter tun and a Boil-whirlpool kettle. This concept significantly expands the capacity of a 1000 liter brewery. Since in this design there is no reverse pumping, as a result, the productivity of the brewhouse is significantly intensified. Within one day, at the brewery, in two shifts, you can make 4 wort brews.
The heart of the 1000 liter brewery is the brewhouse, where the largest number of beer brewing operations take place. The brewery of the brewery of 1000 liters consists of a mash-lauter tun, a Boil-whirlpool kettle connected by a system of pipelines..
At the brewery, 1000 liters, the mash-lauter tun is designed for mashing grain products as well as for lautering wort.
To provide heating of the contents of the kettle, as well as to maintain the required temperature, the kettle is equipped, respectively, with a steam heating jacket and thermal insulation. For mixing the contents in the kettle there is a stirrer driven by a motor. For filling grain products, hops and other ingredients, as well as for washing, the device is equipped with an inspection hatch and a washing rotary head.
At a brewery of 1000 liters, the mash-lauter tun is designed to separate the liquid part of the mash (wort) from the solid undissolved particles (grain). The design of the kettle provides for special filtration elements (sieves), which allows separating the water-grain mixture (mash) into liquid and solid phases. To ensure uniform distribution of the contents in the kettle and also to loosen the grain filtering layer, the kettle is equipped with a ripper driven by a motor. In addition to the inspection hatch, the kettle is also equipped with a hatch for unloading spent grain. For visual control of the filtration process, the system provides an sight-glass.
Boil-Whirlpool kettle is designed for boil wort with hops and separate the particles insoluble in the wort (protein, hop particles) from the wort itself, in which, due to hydrodynamic forces, the suspensions are precipitated and aggregated. For washing, the brewery tank of 1000 liters is equipped with an inspection hatch and a washing rotary head. For the possibility of visual observation of the process as well as for filling grain products and other ingredients, there is a service area for the brewhouse.
To provide heating of the contents of the kettle, as well as to maintain the required temperature, the kettle is equipped, respectively, with a steam heating jacket and thermal insulation
At the majority of breweries, regardless of productivity, for fermentation and maturation of beer in Thermo-Pab company, the tank of the cylindrical-conical type, or in abbreviated form - CCT, has proved to be excellent. In comparison with the classic schemes for producing beer, in a brewery of 1000 liters, fermentation in CCT has a number of advantages, including a reduction in the required area, ease of washing the tank (the possibility of implementing it in CIP-washing systems), the possibility of installing the tank on the street, as well as shortening the beer production time.
Also, a 1000 liter brewery, closed fermentation minimizes the risk of beer contamination and reduces the risk of the harmful effects of oxygen on the beer. To maintain the required temperature, the CCT is equipped with a cooling jacket, and a bunging pressure device is provided to maintain the required pressure in the tank. For washing and adding yeast CCT, a washing rotary head and an inspection hatch are provided, the location of which can be both on the cylindrical part of the CCT and on its top.
For carrying out the process of maturation of beer in a brewery of 1000 liters, as well as for its storage, maturation tank is intended. The Thermo-Pab company constructively proposes to make a vertical or horizontal maturation tank. Each type of maturation tank has its own advantages for the brewery: for example, in the horizontal version, the beer clarification process is faster, but the placement of the maturation tank requires large areas; in the vertical version, the sedimentation of suspensions is not so intensive, but such a technological solution requires smaller production areas, which in the case of a restaurant-type brewery is often a very acute issue.
In the production of beer in a brewery of 1000 liters, the availability of hot water is an objective necessity. Therefore, a hot water tank is intended to obtain it. Depending on the design, Thermo-Pab company proposes to supply the heater with a heating element or a steam jacket for heating the water. In addition to the function of a hot water source, this tank also acts as a collector of water heated after passing through a heat exchanger while cooling the wort.
In a 1000 liter brewery, Kegs are the most common container for storing beer while dispensing at a bar. Therefore, the Thermo-Pab company, in order to preserve the taste of the drink, the kegs must be washed with special solutions. For this purpose, the vast majority of breweries use a keg washing unit. With all its structural and operational simplicity, this unit allows high-quality cleaning of the inner surface of kegs and completely remove all residues of solutions.
✅ Lauter tun — 1000 L
✅ Wort kettle / Whirlpool — 1000 L
✅ Service platform with sink
✅ Wort pumps — 2 pcs
✅ Process piping
✅ Steam generator — 1 pc
✅ Brewhouse control panel — 1 pc
✅ Hot water tank — 2000 L, 1 pc
✅ Hot water tank pump — 1 pc
✅ Plate heat exchanger — 2 pcs
✅ Cylindroconical fermenter — 2000 L, 1 pc
✅ Fermentation control panel for 12 CCTs
✅ Chilling unit (cooling plant) — 1 pc
✅ Glycol pumps — 2 pcs
✅ Plastic glycol tank — 1000 L
✅ Set of monitoring & measuring instruments
✅ Adapter for keg filling / beer transfer to kegs
✅ Hose kit
✅ Malt mill
✅ CIP pump for cleaning processes
1000-liter brewery for startup. This brewery cost includes the following equipment:
Brewhouse Department:
|
No. |
Name |
Description/Technical Specifications |
Qty |
Sketch |
|
1 |
Mash Tun |
Material: food-grade stainless steel AISI 304 Internal surface and welds are polished. Insulation: polyurethane foam (100 mm). Working Vol. – 1000 L / Total Vol. – 1450 L. H – 2670 mm / Ø – 1350 mm. The unit is designed for mashing crushed malt or unmalted grains. The unit has a steam-water jacket on the bottom and shell. Heating is provided by steam from an electric steam generator. The unit is equipped with a reinforced agitator with a motor-reducer drive with frequency speed control, an inspection hatch, a 360° rotating washing head, a temperature sensor, a steam trap, and internal lighting. Motor-reducer Motovario - 1.5 kW, 380 V. |
1 |
|
|
2 |
Lauter Tun |
Material: food-grade stainless steel AISI 304 Internal surface and welds are polished. Insulation: polyurethane foam (100 mm). Working Vol. – 1000 L / Total Vol. – 1450 L. H – 2670 mm / Ø – 1350 mm. The unit is designed for filtering the mash and separating spent grains from the wort. The unit has a steam-water jacket on the bottom and shell. Heating is provided by steam from an electric steam generator. The unit is equipped with a reinforced rake with a motor-reducer drive with frequency speed control, removable filter screens Ø 1500 mm, an inspection hatch, a hatch for spent grain removal with a chute, a 360° rotating washing head, a temperature sensor, a steam trap, and internal lighting. Motor-reducer Motovario - 1.5 kW, 380 V. |
1 |
|
|
3 |
Wort Kettle / Whirlpool |
Material: food-grade stainless steel AISI 304 Internal surface and welds are polished. Insulation: polyurethane foam (100 mm). Working Vol. – 1000 L / Total Vol. – 1450 L. H – 2670 mm / Ø – 1350 mm. The unit is designed for boiling wort with hops, and for separating protein trub and insoluble particles of malt and hops from the wort. The unit has a steam-water jacket on the bottom and shell. Heating is provided by steam from an electric steam generator. The unit is equipped with an inspection hatch, a temperature sensor, a 360° rotating washing head, and internal lighting. |
1 |
|
|
4 |
Service Platform with Sink |
Designed for servicing the brewhouse and providing convenient access to the upper hatches of the units. Material: stainless steel. |
1 |
|
|
5 |
Wort Pump |
Equipped with a frequency control function, a mounting platform, and a protective stainless steel cover. Power: 1.1 kW/380 V. Country of origin: Italy. |
2 |
|
|
6 |
Piping |
Set of pipelines, connecting fittings, butterfly valves, and a hop separator installed on the process line before the plate heat exchanger. Material: stainless steel AISI 304. |
1 |
|
|
7 |
Steam Generator |
The electric steam generator is designed to produce steam for heating the brewing vessels. Capacity: up to 115 kg of steam per hour. Power: up to 90 kW/380 V. Working pressure: 0.2-0.3 MPa. Working steam temperature: 142°C. Surface material: stainless steel. Country of origin: Ukraine. |
1 |
|
|
8 |
Brewhouse Control Panel |
Designed to control the wort preparation process in semi-automatic mode (memory for 3 recipes). Material: stainless steel AISI 304. |
1 |
|
|
9 |
Hot Water Tank |
Provides the necessary supply of hot water for mashing and lautering processes. Equipped with 3 heating elements of 4.5 kW/380 V each. Dimensions: H – 2800 mm / Ø – 1350 mm. Volume – 2000 L. It is also equipped with a top inspection hatch, a level gauge, a rotating washing head, and butterfly valves. Material: stainless steel AISI 304. Insulation – polyurethane foam. |
1 |
|
|
10 |
Hot Water Tank Pump |
Equipped with a stainless steel platform. Power: 0.55 kW/380 V. Country of origin: Italy. |
1 |
|
|
11 |
Plate Heat Exchanger |
Purpose: cooling of hot wort. In the first section of the heat exchanger, cooling is done with cold water (with subsequent recovery to the hot water tank), and in the second section, with a propylene glycol solution. Plate material: stainless steel AISI 314. |
2 |
|
Fermentation Department:
|
No. |
Name |
Description/Technical Specifications |
Qty |
Sketch |
|
1 |
2000 L Cylindroconical Tank (CCT) |
A cylindroconical fermentation unit is designed for wort fermentation, beer maturation, and its saturation with carbon dioxide under excess pressure (carbonation), as well as for subsequent clarification and storage of the product. Net Vol. – 2000 L / Gross Vol. – 2400 L. H – 3150 mm / Ø – 1500 mm. Cone angle - 60° The tank has a welded construction with double walls, with polyurethane foam as insulation in the cavity. This cavity also contains a spiral cooling jacket that covers the inner shell of the cylinder and cone, allowing for rapid achievement of the required temperature conditions for the liquid stored inside the tank. Material: stainless steel AISI 304. The internal surface and welds are polished. Configuration: - Top hatch rated for 2 bar * - Cooling jacket for glycol solution - Insulation - Pressure relief device with a pressure gauge (spunding apparatus) - CIP pipes - Rotating washing head - Drainage tube for yeast - Rotating drain pipe for beer racking - Butterfly valves - Sampling valve - Height-adjustable legs |
1 |
|
|
2 |
Fermentation Control Panel for 12 CCTs |
Designed for automatic temperature control in cylindroconical tanks. Material: stainless steel AISI 304. |
1 |
|
Cooling Department:
|
No. |
Name |
Description/Technical Specifications |
Qty |
Sketch |
|
1 |
Cooling Station (Chiller) |
Cooling capacity: 18 kW. Power: 9 kW/380 V. Allows for the installation of up to 12 CCTs of 2000 liters each. Country of origin: Ukraine. |
1 |
|
|
2 |
Glycol Pumps |
Equipped with a stainless steel platform. Power: 0.55 kW/380V. Country of origin: Italy. |
2 |
|
Auxiliary Equipment:
|
No. |
Name |
Description/Technical Specifications |
Qty |
Sketch |
|
1 |
Plastic Glycol Tank |
Designed for storing coolant. Volume: 1000 L. |
1 |
|
|
2 |
Set of Control Instruments |
1. Temperature sensor: 1 set. 2. Solenoid valves: 1 set. 3. Flow switch: 1 pc. |
1 |
|
|
3 |
Adapter for Transferring Beer to KEGs |
Inlet pipe with a set of valves, hoses, and fittings. |
1 |
|
|
4 |
Hose Kit |
1. Food-grade hose: 1 pc. 2. Fittings: 1 set. 3. Clamps: 1 set. |
1 |
|
|
5 |
Malt Mill |
Roller-type mill with an adjustable gap between the rollers. Each roller is driven by a separate motor with a power of 0.75 kW/220 V. Capacity: up to 350 kg/hour. |
1 |
|
|
6 |
CIP Pump for Technical Washing |
Power consumption: 0.55 kW/380 V. Country of origin of the pump: Italy. |
1 |
|
Attention! Good news for our customers: during the quarantine period, free delivery is available for all online orders from UAH 10,000,000!
Address Delivery To Doors To All Regions Of Ukraine (Except The Autonomous Republic Of Crimea, And Also Parts Of The Settlements Of Donetsk And Lugansk Regions) Under The Terms Of The Promotion Is Carried Out By Courier Service "Nova poshta". It is possible to order Express Delivery only if it is already paid online (100% prepayment).
Free Delivery To The Nearest postal office Of "Nova poshta" Is Also Possible. In case of refusal to send (parcel), the client does not pay the shipping cost. After sending the order, an SMS-message is sent with the consignment note number of the order.
Please note that now it is safest to order targeted delivery by the Nova Poshta delivery service, whose employees undergo a medical examination and temperature check before the start of the working day, and are also provided with the necessary protective and antiseptic materials.
Delivery methods:
Delivery of ordered goods is carried out within Ukraine through the following companies:
“Nova poshta”
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